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Case Studies

Biotech Scale-up

For their new facility, a major biotech company required a state-of-the-art automation system to control the GMP process. As with most Bio/Pharm facilities the facility licensing schedule was mission critical for the company. The scale-up bio-processing facility consisting of two cell culture trains, a purification suite, and supporting clean utilities. The automation project included P&ID development support, complete automation design documentation, system network design, controller programming, HMI development and batch configuration as well as instrument and automation commissioning with IQ and OQ support.


GMP Automation Project Delivery

This global blood fractionation company planned to scale up their latest technological breakthrough in a large, greenfield production facility. State-of-the-art automation systems would control all aspects of the new process as well as building management functions. Cost efficiency and schedule certainty were paramount. Brillig Systems developed and executed the project, from feasibility through commissioning.


Fast Track Upgrade

Faced with an escalating demand for their product, this global pharmaceutical company needed to upgrade its production facility. Fifty percent of the equipment and the attendant automation systems were to be upgraded or replaced. Regulatory commitments meant that the plant shutdown required for the upgrade had to start within 15 months of the project’s inception. This very aggressive schedule required a fast-track project.

Additionally there were limited internal resources available to this large upgrade project. Involvement of many different groups would be required, including multiple client departments, multiple third-party integrators, and an engineering and construction company.


New Process Commissioning

Planning and implementing the global roll-out of a new technology is challenging. This Bio-Pharmaceutical company required the addition of product serialization technology at their fill/finish facilities worldwide. The project included the addition of equipment as well as new software and data systems. Brillig Systems developed the project plan and lead the implementation of this global technology program for over 40 deployments worldwide.


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